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the products Gamma Offer you
Gamma Tech is a professional manufacturer of ring dies and rollers. Our company is committed to producing high-quality core feed equipment accessories, including ring dies and rollers, serving feed producers worldwide. Our product offerings include the following four series:
Fish and shrimp Ring Die 1.8-2.5mm hole size compressing ratio 1:16-1:23 material X46CR13 HRC 53-55
Poultry and large animal Ring Die 1.8-2.5mm hole size compressing ratio 1:10-1:16,material X46CR13 HRC 53-55
Biomass Ring Die Mold 6-10mm hole size compressing ratio 1:4.5-1:6.5 material carbon steel and stainless steel
Honeycomb and groove type with open and closed end .Material we have regular 20crmnti material and Premium Bearing Steel Type .
Let us talk about your demand of ring die
pls provide us the feed type ,hole size , compressing ratio , along with Pellet mill model information to make sure that we have drawing,general speaking we have most of regular pellet mill brands ring die drawings. with this information we can give you offer very quickly ,act now !
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CNC Gun Drilling Processing of Die Holes
With imported eight-axis CNC gun drills and advanced international gun drilling technology, we ensure the positional accuracy and surface roughness of the die holes, effectively enhancing the output of the ring die.
Vacuum Heat Treatment
Employing advanced international vacuum heat treatment technology and equipment, the ring die material is purified and hardened, achieving high and uniform hardness with minimal deformation, ensuring the ring die's output, pellet quality, and service life
ring die mainly 6 characters
High-Carbon High-Chromium Stainless Steel Forging
The raw materials used are imported high-carbon high-chromium stainless steel forgings, ensuring the ring die's strength, wear resistance, and corrosion resistance.
CNC Forming Processing
Utilizing imported CNC turning and milling processing centers and advanced international machining technology, we ensure the dimensional accuracy and assembly precision of the ring dies, providing a solid guarantee for their rapid installation and use.
Computer Hole Arrangement Software Package
Computer software simulates the material strength of the ring die, optimizing and enhancing the open area ratio under the existing material strength, thereby significantly increasing the output of the ring die.
Ring Die Compressing Ratio
When producing ring dies, it’s crucial to select the appropriate compression ratio based on the type of feed material. For poultry feed, the compression ratio typically ranges from 1:11 to 1:16, while for cattle and sheep feed, it’s between 1:7 to 1:10. Fish and shrimp feed require a higher compression ratio of 1:20 or above, and biomass wood pellets fall within the range of 1:4 to 1:7. Additionally, the depth of the release holes in the first three rows and the middle rows must be considered, along with calculating the open area rate and confirming the hole number layout. These steps are vital in creating the final production drawings for our ring dies, ensuring precision and efficiency in our manufacturing process.
Raw material Quality checking
Chemical Composition Analysis
To ensure that the chemical elements meet the standard requirements, guaranteeing the mechanical properties advantageous for quenching after the forging process.
Surface Defect Inspection
To ensure the consistency of the forging quality inside and out
Ultrasonic Flaw Detection
To detect internal defects.
Hardness Inspection
To ensure processability and quenching performance.
Metallographic Examination
To ensure that the blank has no hidden defects, maximizing the service life.
Manufacturing PROCESS
All superior products stem from excellent material selection, advanced processing equipment, and stringent controls on manufacturing and quality inspection processes.
1
Raw Die Choice
High chromium stainless steel 4Cr13, with a tensile strength exceeding 600 MP, is forged as per specifications, precisely adhering to drawings and process documents.
2
primary Handling
**Rough Machining Process:** Rough turning of the ring die blanks, machining them from their raw state to the specified dimensions. **Milling Keyways:** Utilizing high-speed CNC drilling and milling machines for processing. The CNC system significantly improves precision, ensuring the accuracy of keyways and screw hole positions.
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Advanced Drilling
Our state-of-the-art CNC ring die deep hole drilling, equipped with German-imported gun drills, meets a wide range of ring die sizes. Coupled with our fully automated chamfering and stress relief technology, we ensure precise compliance with drawing requirements. Specializing in large ring dies, our in-house eight-station gun drill exemplifies our commitment to precision machining and quality.
4
Vaccum Heat Treatment
Our company boasts proprietary patented heat treatment furnaces with exclusive cooling processes. Our high-temperature heat treatment duration, uniformly applied to each ring die, is a leader in the domestic market. This ensures optimal hardness and extends the lifespan of our ring dies.
5
Chamfering and Stress Relief
Our use of fully automatic technology ensures that chamfer spacing and stress relief depths meet the specifications outlined in the drawings. This process is part of our precision machining, supported by our in-house eight-station gun drill, particularly suited for processing large ring dies.
6
Quality Assurance
Our company adheres to a strict quality control management process, backed by an experienced QC team. Every production step is overseen by quality control to ensure the highest standards.
7
Vehicle Ready
After processing, all our ring dies undergo a thorough cleaning. Following this, we package them in plastic film and wooden crates according to customer specifications, ensuring safe and secure delivery
The Basic Knowledge About Ring Die
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
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The FAQs About Gamma Spare Parts
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
Can you customize products based on our specific requirements
Yes, we offer customized products including logos and labels through our OEM services tailored to meet your precise specifications. if you have drawing so we can make it
do you have any quality insurance
Absolutely. We provide a quality guarantee for our products. Should any manufacturing errors occur, we commit to free re-manufacturing. If quality issues are confirmed to be our responsibility, we will also offer a re-production at no additional cost.
What are your standard delivery times, and can they be expedited for urgent orders
Our company maintains surplus production capacity to ensure shorter lead times for standard orders. For special requirements, we offer flexible scheduling to accommodate rapid delivery needs, subject to customer qualification verification.regularly our ring die 40working days
what shall I provide to you for spare parts production
Normally we need to confirm the pellet mill brand and model or direct confirm the ring die drawings ,and detailed specifications of holes, and then we can provide the offer and start manufacturing
Can you supply spare parts for all pellet machine brands?
We provide spare parts for a wide range of pellet machine brands, including Muyang, Buhler, Van Aarsen, Yemtar, Kahl, ZCME, CPM, and La Meccanica, covering most known brands' production drawings for compatibility and performance.
How are your products packaged for shipment?
Our products undergo a thorough cleaning before being securely packaged. We use plastic film and wooden crates to ensure the safety and integrity of the products during transportation, adhering to customer specifications.
What shipping methods do you offer?
Seafreight , Railway,DHL,Air Freight
Get Estimated Cost
Gamma Tech is committed to providing high-quality manufacturing services for ring dies and rollers. If you have requirements for purchasing ring dies, rollers, or other accessories, please provide the type of feed, as well as the hole diameter and compression ratio. Our engineers will respond to you within 24 hours. Additionally, for new clients, we will offer complimentary accessory services based on the size of your order.
