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Raw Die Choice
High chromium stainless steel 4Cr13, with a tensile strength exceeding 600 MP, is forged as per specifications, precisely adhering to drawings and process documents.
Skip to content Optimize your pellet mill performance with Gamma Tech’s high-chrome stainless steel ring dies and vacuum-hardened roller shells. Designed for superior wear resistance and consistent output, our CNC-processed spare parts ensure minimal downtime for all SZLH series feed machinery.
Gamma Tech provides a comprehensive range of high-precision spare parts tailored to meet the diverse demands of modern pelletizing. Whether you are processing energy-dense biomass, water-stable aquatic feed, or high-output poultry and livestock formulas, our ring dies are custom-engineered with optimal compression ratios. Utilizing premium grade stainless and alloy steels, we deliver the perfect balance of durability and performance for every SZLH series pellet mill and roller assembly.”
Fish and shrimp Ring Die 1.8-2.5mm hole size compressing ratio 1:16-1:23 material X46CR13 HRC 53-55
Poultry and large animal Ring Die 1.8-2.5mm hole size compressing ratio 1:10-1:16,material X46CR13 HRC 53-55
Biomass Ring Die Mold 6-10mm hole size compressing ratio 1:4.5-1:6.5 material carbon steel and stainless steel
Honeycomb and groove type with open and closed end .Material we have regular 20crmnti material and Premium Bearing Steel Type .
When producing ring dies, it’s crucial to select the appropriate compression ratio based on the type of feed material. For poultry feed, the compression ratio typically ranges from 1:11 to 1:16, while for cattle and sheep feed, it’s between 1:7 to 1:10. Fish and shrimp feed require a higher compression ratio of 1:20 or above, and biomass wood pellets fall within the range of 1:4 to 1:7. Additionally, the depth of the release holes in the first three rows and the middle rows must be considered, along with calculating the open area rate and confirming the hole number layout. These steps are vital in creating the final production drawings for our ring dies, ensuring precision and efficiency in our manufacturing process.
We verify the precise ratio of Chrome, Carbon, and Nickel in our X46Cr13 stainless steel. This ensures your ring dies meet international anti-corrosion and toughness standards from the source.
A 100% visual and technical inspection of forged blanks. We eliminate any cracks, inclusions, or folding to ensure a flawless substrate for CNC deep-hole drilling.
Using industrial ultrasound to detect internal porosities or micro-cracks. This guarantees structural integrity and prevents breakage during high-load 10-20TPH production.
Strict Rockwell (HRC) testing before and after vacuum hardening. We maintain a consistent hardness of HRC 52-55 to balance maximum wear resistance with impact toughness.
Microscopic analysis of the steel’s grain structure. We ensure uniform carbide distribution, which is the secret to maintaining a mirror-smooth hole surface over a long service life
A high-performance ring die is more than just a steel mold; it is a masterpiece of precision engineering. At Gamma Tech, we transform raw high-chrome stainless steel into industrial-grade components through a rigorous multi-stage manufacturing process. By integrating advanced CNC deep-hole drilling with state-of-the-art vacuum heat treatment, we ensure every hole is mirror-smooth and every surface is hardened to perfection
High chromium stainless steel 4Cr13, with a tensile strength exceeding 600 MP, is forged as per specifications, precisely adhering to drawings and process documents.
**Rough Machining Process:** Rough turning of the ring die blanks, machining them from their raw state to the specified dimensions. **Milling Keyways:** Utilizing high-speed CNC drilling and milling machines for processing. The CNC system significantly improves precision, ensuring the accuracy of keyways and screw hole positions.
Our state-of-the-art CNC ring die deep hole drilling, equipped with German-imported gun drills, meets a wide range of ring die sizes. Coupled with our fully automated chamfering and stress relief technology, we ensure precise compliance with drawing requirements. Specializing in large ring dies, our in-house eight-station gun drill exemplifies our commitment to precision machining and quality.
Our company boasts proprietary patented heat treatment furnaces with exclusive cooling processes. Our high-temperature heat treatment duration, uniformly applied to each ring die, is a leader in the domestic market. This ensures optimal hardness and extends the lifespan of our ring dies.
Our use of fully automatic technology ensures that chamfer spacing and stress relief depths meet the specifications outlined in the drawings. This process is part of our precision machining, supported by our in-house eight-station gun drill, particularly suited for processing large ring dies.
Our company adheres to a strict quality control management process, backed by an experienced QC team. Every production step is overseen by quality control to ensure the highest standards.
After processing, all our ring dies undergo a thorough cleaning. Following this, we package them in plastic film and wooden crates according to customer specifications, ensuring safe and secure delivery
Choosing Gamma Tech means investing in the long-term efficiency of your feed production. We specialize in high-chrome X46Cr13 stainless steel ring dies and vacuum-hardened roller shells specifically engineered for the SZLH series. By combining CNC precision drilling for mirror-smooth hole surfaces with custom-calculated compression ratios, we help you achieve superior pellet quality while reducing energy consumption. With proven performance in 10-20TPH industrial feed lines and rapid global shipping, we ensure your mill operates with maximum uptime and the lowest cost per ton
At Gamma Tech, our strength lies in the seamless integration of expert teams dedicated to your pelletizing success. From our technical engineers who calculate precise compression ratios to our CNC production specialists and rigorous QC inspectors, every ring die is a product of master craftsmanship. Backed by an efficient logistics and management team for rapid global shipping and a 24/7 customer service desk, we provide more than just spare parts—we deliver a complete support system. Whether you are in Saudi Arabia, Egypt, or beyond, our professional team ensures your feed mill operates with unmatched stability and peak performance.
We offer ring dies and roller parts for leading pellet machine brands including Muyang, Buhler, Van Aarsen, Yemtar, Kahl, ZCME, CPM, and La Meccanica
Our company adheres to a strict quality control management process, backed by an experienced QC team. Every production step is overseen by quality control to ensure the highest standards.
Our products come with a quality guarantee. If any errors occur, we offer free re-manufacturing. Should quality issues be confirmed as our responsibility, we will also produce again at no extra cost.
We offer customized products based on client specifications, including OEM services for logos and labels, ensuring each product meets individual requirements perfectly.
With over 20 years of design and manufacturing experience, our company boasts a large-scale design team along with a dedicated production and quality inspection team.
Our company consistently maintains surplus production capacity, ensuring shorter lead times for standard orders. For special requirements, we offer flexible scheduling to accommodate rapid delivery needs.
Stop settling for diminished output caused by worn-out dies. Our ring die refurbishment solutions provide an cost-effective path to factory efficiency. With advanced precision equipment and industry-leading expertise, we ensure your repaired dies deliver the same quality and throughput as new ones—every single time
pls kindly check the below two types of die maintainance machine specifications .
| 1 | Feature | Chamfering Machine | Restoration Machine |
|---|---|---|---|
| 2 | Primary Function | Precision Chamfering | Deep-hole Re-boring |
| 3 | Control System | PLC + Touch Screen | PLC + Touch Screen |
| 4 | Drive System | Multi-Axis Servo | Multi-Axis Servo |
| 5 | Spindle Power | 1.5 kW | 1.5 kW |
| 6 | Spindle Speed | 500 – 1500 r/min | 500 – 1500 r/min |
| 7 | Die Inner Diameter | 400 – 800 mm | 400 – 800 mm |
| 8 | Die Width | 150 – 400 mm | 150 – 400 mm |
| 9 | Overall Dimensions | 850×1700×1300 mm | 850×1700×1300 mm |
| 10 | Power Supply | 380V/50Hz | 380V/50Hz |
| 11 | Cooling System | Integrated Coolant | Integrated Coolant |
Watch our precision ring die restoration process in action. Using our specialized Ring Die Restoration Machine (QZXF1.0) and Chamfering Machine (QZDMJ2.0), we restore hole geometry, optimize compression, and significantly extend the life of your dies. Lower your operational costs and boost production efficiency today.
Gamma Tech offers global services with a commitment to excellence:
* **Custom Inventory Plans**: Tailored to meet your specific needs, ensuring you have the right parts when you need them.
* **24/7 Global Delivery & Support**: Our around-the-clock delivery and after-sales support are designed to keep your operations running smoothly, anywhere in the world.
* **Transparent Manufacturing Process**: From raw materials to any subsequent steps, we regularly update our clients on our manufacturing flow, keeping you informed at every stage.
* **Listening to Our Clients**: We are open to hearing your feedback, welcoming any suggestions that can enhance our products and services.
At Gamma Tech, we’re not just about providing top-notch products; we’re about forging lasting partnerships through responsive service and open communication
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